Project Description

EM-50 Automatic Extruded Marshmallow Production Line

Description

JZM serie Marshmallow production Line is a complete plant for coninoursly producting various kinds of deposited cotton candies/marshmallow.

Features

1) In the pre-mixer, all the ingredients to be dissolved and cooked.
2) Then the basic slurry is continuously pumped to a cooker till the final moisture level is reached.
3) After cooking, the slurry will be cooled.
4) Then the cooled “marshmallow base” is passed through the continuous aerator.
5) The product then be divided and injection with different colors and flavors.
6) The multi-color product is extruded ,and transported on a cooling conveyor for cooling down.
7) The conditioned marshmallows are dusted top and bottom with starch, or a mixture of both starch and icing sugar in a separate dust cabin; the product is cut to the required length here.
8) The dust cabin is kept under a strict control to prevent the “dust” spreading throughout the plant. The excess starch/sugar is removed.
9) Optional: The final is transferred to a chocolate enrobing machine for coating its surface with chocolate.
10) The coated products under cool down.
11) The final products are transferred to a packaging machine.

Marshmallow Samples

Production Line Details

Main Technical Parameters

ModelJZM50JZM120JZM300
Production capacity    kg/h70~100100~150250~300
Percentage of center-filling    %0.30.320~30
Electric power needed34kW/380V35kW/380V53kW/380V
Compressed air consumption0.8mP3P/min0.4mP3P/min0.2~0.6
Compressed air pressure0.6-0.8MPa0.6-0.8MPa0.6-0.8MPa
Conditions needed for  the cooling system:
1. Room temperature(℃)20~2520~2520~25
2. Humidity (%)45~5545~5545~55
Gross weight            kgs70001200015000
Total length of the line    m202535

The Machinery to Produce Marshmallow

EM Syrup Preparation System

Syrup Preparation System-Cooking

  • Batch wise cooker
  • Transportation pump
  • Hot water tank and water pump system
  • All the connecting pipes, valves, frame, etc
EM Syrup Preparation System Cooling

Syrup Preparation System-Cooling

  • Gelatin dissolving tank
  • Gelatin transporting pump
  • Gelatin liquid metering tank
  • Mixing & cooling tank
  • Transfer pump
  • Buffer tank
  • Transfer pump to the aerator
  • All the connecting pipes, valves, frame, etc
FCA Dosing and Mixing Unit

4 Color/Flavor Injection And Mixing System

It is an auto-blending system for the color, flavor, and acids which can produce out the stable-quality candy products.

  • Holding tank:4pcs
  • Volume of tanks:10L
  • Dosing pump:4
  • Sus304 made
Chocolate-Holding-Tank-And-Pump-Pipes

Fruit Jam Holding Tank And Pump, Pipes

  • Tank Volume: 150Ltr
  • SS Transfer pump
  • Electric Heating and temperature control
  • Motor: China
  • Material: SUS-304 made
Marshmallow Depositor

Marshmallow Depositor

  • Manifold depositor
  • Nozzles
  • Food standard Sus304
  • Motor drive
EM-Starch Feeding & Vibrator Applicator

Starch Feeding & Vibrator Applicator

  • Food standard Sus304 made
  • Motor drive
EM-Cooling Conveyor

Cooling Conveyor

  • PU belt
EM-Cutter

EM-Cutter

  • Food standard Sus304 made
De starch mesh conveyor

De Starch Mesh Conveyor

  • Motor drive
  • Mesh SS wire
  • Food standard Sus304 made
EM-De-starch Drum

De-starch Drum

  • Rotating speed
  • SUS304 made
  • Motor drive
PLC Control System

PLC Control System

Full PLC control and touch screen provide full process operation. Recipe managerment and alarm handling; Accurate control of the product dimensions and weight.

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