This line is advance and compact moulding solution for the chocolate industry.
It is comprised of activities of mould drying, depositing, vibrating, cooling, de-moulding, and transporting in one unit. And it is automatically controlled by a PLC.
The special dosing head synchronizes hydraulic movements with mould drive chain and all aspects such as double-jacketed hopper, special stirrer, and the valve/pistons/dosing plate set. Automatic demoulding, mould heating and integrated controls and elements can also be incorporated.
The plant can produce the pure chocolate products. Also can make the central-filled product and two color (up/down or left/right) products, and chocolate shelled products.
Main Technical Parameters
|Model||QJ150(single head)||QJ175(double heads)||QJ300(triple heads)|
|Production capacity per shift||1.5~3.0tons/shift||1.5~3.0tons/shift||1.5~3.0tons/shift|
|Depositing speed||15~25 moulds/min||15~25 moulds/min||15~25 moulds/min|
|Product weight available||0~600g||0~600g||0~600g|
|Chocolate with center- lling||15~30%||15~30%||>50%|
|Temperature required in the room||22~25C||22~25C||22~25C|
|Power of Refrigerator||15HP, water cooling type||15HP, water cooling type||20HP, water cooling type|
|Cooling type||Use centrifuge to make the inner circulation|
|Moulds size and numbers needed||300x225x30mm|
|Gross weight (Kgs)||5500kgs||6500kgs||10000kgs|
|Dimension(Lx W x H)||16000x1500x2000mm||19000x1100x1800mm||24000x1200x2200mm|
The Machinery to Produce Chocolate
Sugar Powder Machine
This machine is suitable for material crushing by the industries of Pharmaceutics, chemical, and foodstuff etc.
This machine uses the relative movement between the active fluted disc and the fixed to impact, grind and crush the targe materials. The size of granules can be achieved by changing of the screen.
Oil Melting Oven
Melting Time: 1h-3h
Heating method: Steam heating/ electrical heating
Overall size: Ø800*1150 mmUniplast Die Forming Machine
These Refiner / Conches are one of the essential equipment during the chocolate processing, supplied complete with master control console and power-assisted pressure control for increasing and decreasing of pressure. The machine is fitted with its own extract unit and the delivery end is fitted with a sampling valve and take off valve. This machine will produce high-quality milk, dark and white chocolates, pralines, truffles, compounds and many other products.
Chocolate Warm-Keeping Storage Tank
Chocolate warm keeping tank is one of the essential equipment during the chocolate processing. It is used for the warm –keeping storage of the refined chocolate paste, which can meet the technical requirement of the continuous chocolate production. The tanks not only have the functions of cooling, warming, and warm-keeping, but also can continuously make the stirring, which have the functions of de-gassing, de-odor, de-water, and preventing the separation of mass and fat.
Chocolate Depositing Plant With Cooling Tunnel
- Vibrating time(length of the vibrating stage): 10~15s(1.5meter)
- Cooling time: 12~23min
- Cooling temperature: 0~5C
- Empty moulds heating time(length of the mould heating stage):10~15s(1.6Meter)
- Mould cooling time: 3~5s
Siemens | Panasonic | Omron brand PLC
Customized shape and weight, designed as per the customer’s requirement